Manufacturers of Exhausts for Industrial & Off-Road Equipment

 

 

Cybrand  design and manufacture  an extensive range of automotive exhaust products, many of which are made exclusively for some of the best-known OEM's in the industry.


Our range of products includes direct fit exhaust systems, replacement pattern parts, specialist pipe work, flexi joints, bellows, elbows, rain caps and thermal insulation. We also offer a bespoke manufacturing service for low volume or one-off projects, tractors, forklifts and vintage vehicles along with a wide variety of non-automotive applications.

 

 

 

 

 

Exhaust Design & Build Service

 

Cybrand development engineers have individually been at the forefront of automotive exhaust design for more than 20 years. Drawing on this experience affords us the skill and expertise to craft the highest quality exhaust products for road, plant, machinery and industrial engines.


For tube manipulation we utilise mandrel bending which does not distort or reduce the bore of the tube. This requires specialist CNC machinery that is generally used for high volume production, and is rarely (if ever) found in a low-volume production facility.

 

We offer a comprehensive service to all our customers. Build times can range between 4 hours and 4 days, depending on the complexity of the project. Please feel free to contact us and discuss your project in depth, and receive a detailed quotation.

 

Tube Bending Service

 

All mass-produced exhaust products utilise CNC mandrel bent tubing, using Magnum 76 machinery. Unlike traditional ‘compression’ bending, the CNC machines pull the tube around formers whilst a ‘snake’ of articulated balls (the Mandrel) is simultaneously pulled through the tube to ensure zero distortion and produce the highest quality bends. This process is absolutely essential to ensure maximum performance gains.

We also carry extensive stocks of ready-made pipe bends suitable for a variety of uses, in the following diameters: 1.75”, 2.0”, 2.25”, 2.5”, 3”, 3.5”, 4”, 4.5” and 5”

 

Silencer Manufacture

 

Our silencers are designed and manufactured in house in either mild, aluminised or stainless steel. We cater for one-offs, small batch quantities and bulk orders, all of which can be manufactured from a sample part or drawing.

Popular automotive silencer section sizes include:
Round: 4”, 5”, 6”
Oval: 6” x 3”, 8” x 4”, 8” x 5”, 9” x 7”.
Larger sizes are made to customers’ specific requirements. Please enquire

 

Materials

 

2 grades of Stainless Steel are used in production. These are:

 

Type 304 austenitic. This is generally regarded as the best grade for automotive use and this is the alloy that we use, in plain and annealed form, for 98% of our exhaust systems because of it’s combination of availability, formability, durability and cost. Chromium (10%) and Nickel (19%) are added to the base steel. This is a non-magnetic material and has excellent corrosion resistance.

 

Type 409 is probably the most popular grade for original equipment (OE) exhaust components and especially catalytic converter casings and pipes. Chromium (11%) is the main addition to the base steel. Ultimate corrosion resistance is not as good as type 304 but the cost is lower and availability excellent. We use this grade in conjunction with aluminised silencer applications.

 

Please Contact Us with your requirements

 

 

Products and Services

  •  Automotive Exhausts

  •  Industrial & Marine Silencers

  •  Catalytic Converters / DOC's for Heavy Duty Applications

  •  Diesel Emission Control / Particulate Filters

  •  London Low Emission Zone / NRMM

 

Did you know we installed over 2,000 HJS Diesel Particulate Filter systems to vehicles operating in the London Low Emission Zone?

Our equipment is available for hire or purchase throughout the United Kingdom and beyond

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Certificate Number: 1554-QMS-001
ISO 9001:2015
Contact us:

 

​Telephone : 01244 568915

Email : sales@cybrand.co.uk

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© 2019 by Cybrand AEC Ltd.